Several possible automotive LED lighting drive innovations in the future

In today's rapidly evolving automotive lighting market, the role of LED drivers is particularly important: to provide car manufacturers with more energy-efficient options to meet consumer fuel economy requirements, improve visibility safety to reduce or avoid traffic accidents, and create personalities. The atmosphere of the vehicle reaches the consumer's unique styling expectations for the car...

In the next few years, the overall annual compound growth rate of automotive lighting systems will reach 10%, and the market has great potential for development, and the drives for such systems will have similar growth.

Driver requirements for automotive lighting

LEDs are devices that change brightness based on current, while LED drivers provide a constant light output by adjusting the power of an LED or string of LEDs. Each automotive lighting solution requires a unique drive design that requires engineers to select the right LED driver for their specific application to maximize energy efficiency based on different requirements such as series or parallel, high or low power, and cost or function.

The factors that determine which LED driver is best for its application include:

- The total LED power of each function? - This is the key to determining the topology of the LED driver.

- Electronic ambient temperature? - For example, taillights require brighter LEDs, and it is better to choose a more energy efficient switch driver instead of a high power linear driver to keep cooling at higher power levels.

- Change the flexibility of the LED configuration - Light adjustment can be done using a variety of brightness methods, such as reference voltage control and pulse width modulation control. The wide operating power range provides power configuration and the number of LEDs that can be driven.

- Supported features - such as auto dimming, individual LED controls, color changes.

- Supported troubleshooting and compliance with safety standards - such as thermal alarms, thermal shutdown, open/short circuit, overcurrent protection, over/under voltage and single LED failure.

Several existing and future automotive LED lighting drive innovations (Electronic Engineering Album)

Figure 1: Driver solution for LED lighting

Future lighting drivers will need to have the following factors to support the automotive manufacturer's system requirements:

Scalable with flexible hardware to support different automotive applications and requirements that will be available;

There are different drive requirements in the same module: high pressure gas discharge lamp (HID), LED, etc.;

As the drive adds more functionality, consider adding diagnostics;

Reliable LED current control for improved drive reliability.

ON Semiconductor's automotive lighting innovation

Automotive lighting applications will proliferate inside and outside the car, and lighting systems will become more popular in all automotive segments. The expansion of the market will promote more silicon development. ON Semiconductor is actively working with this market trend to focus on linear, switch-mode drives and commercial/universal and system integration solutions that continue to drive energy-efficient innovation in the automotive lighting market.

(1) Today's automotive interior lighting

Most of today's automotive interior lighting uses white LED drivers and RGB red, green and blue programmable drivers.

Bright white LEDs are mainly used for ceiling lamps, reading lamps, cargo compartment lights and other applications where brightness is relatively high, but it is different from standard bulbs, providing a warm and comfortable atmosphere for the driver. Its dimming slope characteristics can be generated. Unique and differentiated shapes and effects. ON Semiconductor offers discrete or constant current stabilized silicon solutions for this type of application.

RGB and white LEDs complement each other, and their development is driven by the power of the vehicle to be personalized, used as a programmable internal light source, including special effects such as instrument panel, center console, navigation/audio and other regional lighting and ambient lights. The color accuracy needs to be calibrated, and the separate LIN corresponds to an RGB, plus regional dimming, which are important features to meet the requirements of automotive manufacturers. ON Semiconductor offers a Linear System Basis Chip (SBC) for this type of application, and the SBC interface provides all the functions to drive RGB LEDs via the LIN bus.

Several existing and future automotive LED lighting drive innovations (Electronic Engineering Album)

Figure 2: RGB driver for automotive interior lighting

(2) Today's automotive exterior lighting - taillights

From the single LED in the past to the current opaque and uniform light row, from the animated signal to the swept flashing light, the driver is an important part of the evolution of the car's taillights, in addition to continuous innovation in the appearance of cars such as shapes and images. Increasing the safety factor, and supporting start-stop pressure drop, and adaptive ambient lighting conditions are key to meeting the energy requirements of automotive manufacturers and governments. For such applications, ON Semiconductor offers linear current regulators and controllers.

Several existing and future automotive LED lighting drive innovations (Electronic Engineering Album)

Figure 3: Car taillights

(3) Today's automotive exterior lighting - headlights

LED headlamps are commonly used in daytime running lights (DRL). The two most common solutions are light guide LEDs and LED strings (see Figure 4). These DRL applications not only provide better visibility to oncoming vehicles, but car manufacturers also rely on the flexibility of LEDs and LED drivers to personalize their vehicles and build a unique "visual" brand.

Several existing and future automotive LED lighting drive innovations (Electronic Engineering Album)

Figure 4. Two common scenarios for LED headlamps applied to DRL

Advanced headlamps for luxury cars are not limited to DRL, high beam and low beam. Automotive manufacturers can also choose LED turn signals, LED fog lights and high-speed street spotlights, as well as a combination of HID and LED solutions. The headlamp system, and even the future full LED lights. Driven by a more personalized, safer and more energy-efficient trend, consider modularizing the platform, from low-cost “entry-level low beam” to high-end full-featured “advanced lighting system”, offering a variety of automotive manufacturers. Innovation.

In terms of cost, advanced lighting systems are more expensive than standard lighting systems, but can be reduced in function to cater to low-cost cars. In addition, it is scalable and can be expanded as needed for a wide range of vehicles.

ON Semiconductor offers dual-channel LED drivers and stepper motor drivers for adaptive headlamp systems (AFS). These systems further enhance safety levels and provide lighting units that can be moved and rotated depending on the driving environment, speed and vehicle load. Dual-channel LED driver features include integrated power LEDs, system-on-chip, and an up to 125 dc ambiance for medium to high total power. The stepper motor driver offers bipolar stepper drive, microstepping, stall detection, LIN, I2C and SPI interfaces, and features up to 125 dc.

Future automotive lighting solutions - pixel/matrix headlights

Moving from motor control to the use of pixel/matrix headlight systems is a major trend in automotive lighting in the future. It uses a modular platform design that offers many advantages over today's headlamp solutions, enhanced by high-tech and innovative designs. The car image supports 50% to 80% or more of the full static glare-free high beam, which adjusts the lighting system according to the environment and the oncoming car, providing the driver with higher visibility in all situations. LED technology, no moving parts, safer and more reliable. In addition, more functions can be expanded due to multiple blank areas, and adjustable illumination power per pixel, and fast switching.

The LED AFS pixel/matrix system consists of LED-specific standard products (ASSP), FETs, LDOs, rectifiers, logic, Zener, protection and more. ON Semiconductor now offers all semiconductor components except microcontrollers. As systems become more standardized, the microcontroller can be embedded into an application-specific integrated circuit (ASIC) to support a potential ON Semiconductor single-chip silicon solution.

ON Semiconductor's NCV78247 pixel/matrix controller capable of driving 4 LED strings, integrated dimming controller, built-in overvoltage/undervoltage, overtemperature, short/open detection (including LED bypass open), SPI interface, output Faults, output segments are configurable, SPI communication and onboard microcontrollers are available (Figure 5).

Several existing and future automotive LED lighting drive innovations (Electronic Engineering Album)

Figure 5. NCV78247 pixel/matrix controller

Conclusion

The automotive lighting drive market will continue to require a drive portfolio that supports everything from the simplest discrete components to the combination of technology, providing more possibilities for automotive exterior design and improving driving safety and fuel economy. Pixel/matrix headlights are a key trend for future headlamps. In response to market development, ON Semiconductor continues to promote innovation in the automotive lighting market, providing a range of energy-efficient drivers and controllers to meet the safety, energy efficiency and styling needs of automotive lighting at all levels of low, medium and high-end.

Applications:

The Grounding Transformer is a kind of auxiliary transformer that used to offer an earth point for the Delta-Star system. They are typically used for providing a path to ground for unbalanced load current and for fault currents on system where a suitable ground is otherwise not available.

Design:

The grounding transformers are generally designed with one of the two configurations: Zig-Zag (Zn) with or without an auxiliary winding or a Wye (Ynd) with a delta connected secondary. The Zig-Zag connection is preferred as it is more cost effective and have smaller size than the Delta-Wye unit. For more safety, neutral earthing resistors (NER) are often used in conjunction with the grounding transformer to limit neutral ground fault current magnitude. The rated voltage of the NER should be equal to the line to ground voltage of the grounding transformer. The current rating and duration should match the grounding transformer 


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